Hi Willisgt,
I've not come across this problem before, but then I've not come across an aplication that needed 40 forms.
If the problem is indeed the number of forms, which you seem to have prooved that it is then the only option is to use less forms 
This doesn't mean that you need to lose any functionality though. You will probably need to add forms in runtime and then dispose of them when you've finished with them. This will free up memory, so you can continue with your aplication.
Ps if you can post your code then myself and the others here on the forum may be able to point out a better way of doing it (I'm only an amateur but there's a lot of knowledge around the forum)
Regards,
RandomCoder
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